Production

Tufting

  • 16 Tufting Machines
    Capacity - 28.9 Mio m2/yr
  • 8 - 1/10 Gauge Cut Pile
    Capacity - 15.8 Mio m2/yr
    • All in-line needle bars
    • 3 - High Speed Production
    • 4 - Creel Machines
    • 4 - Beam Machines
  • 8 - 5/64 Gauge Cut Pile
    Capacity - 13.1 Mio m2/yr
    • All in-line needle bars
    • 3 - High Speed Production
    • 2 - Creel Machines
    • 6 - Beam Machines

Latex Coating

  • Latex Application Coater
    • Able to apply many different types of liquid latex compounds.
    • Filament Tie UP
    • Laminate layers of material together.
  • Capacity
    • Filament Tie Up - 28.9 Mio m2/yr
    • Laminating - 8.4 Mio m2/yr

Powder Coating

  • Powder Coater
    • < 5% weight variance across the width
    • Laminate layers of material together.
    • Apply PE for shape stabilization in molded carpet.
  • Capacity
    • Using 1 Shift - 6.7 Mio m2/yr
    • Using 2 Shifts - 13.4 Mio m2/yr

Shearing

  • Sellers Shearing Machine
    • 3 Heads
    • State of the Art Technology
    • Directional and cross brushing systems.
  • Capacity
    • Using 1 shift - 4.2 Mio m2/yr
    • Using 2 shifts - 8.4 Mio m2/yr

Material Testing

  • Quality Assurance Laboratory
    • Instron Machine for testing stitch lock and adhesion strengths
    • Taber Abraser for testing wearability
    • Digital Thickness Gauge
    • Scout Pro scale to measuring weights
    • Flammability Testing

Development

  • Works with the biggest yarn producers in the USA. 
  • Works with the largest latex producer in the US.
  • Our own development team at Lyle to create customized materials that meets the needs of the automotive carpet industry.
  • Our in-house engineering dept designs custom solutions for each customer

 

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